Production of medical devices according to today's standards

Medical products

Instruments and implants are our passion. Screwdrivers or assemblies for endoscopy, implants for osteosynthesis, the spine or dental applications, ports for repeated drug administration or dialysis – as soon as we know the function of the assembly, we align the quality processes with the requirements and shape your product from plastics such as PEEK, POM, PPSU, PE-UHMW or stainless steels and titanium. Electropolishing, passivating, anodizing, marking, cleaning, sterile packaging and much more are all part of our repertoire.

Requirements of the market

Distributors of medical devices are increasingly confronted with extensive regulations, with the MDR setting the bar high. To meet these requirements, they are looking for purchasing solution providers with well-organized supply chains. Accountability with regard to process validation is much stricter today and requires appropriate documentation. Reproducibility and traceability are important cornerstones for limiting risk, which apply equally to surface coating and sterile packaging, for example.

Our know-how

BBC Cellpack Technology has a long history of machining a wide variety of technical plastics and metals and is certified to EN 9100, ISO 13485, ISO 9001 and ISO 14001. Decades of experience with a wide range of production technologies and machines and extensive knowledge of materials make us the preferred machining specialist for medical technology. Our qualified team guarantees the manufacture and finishing of your precision products in accordance with traceable and documented process specifications.

Our strengths

With its versatile machinery, a large network of technology partners, a flexible quality management system and a keen interest in new production processes, BBC Cellpack Technology is ideally equipped to meet almost any challenge. We offer solutions from a single source and are flexible with delivery dates, especially when ambitious target dates such as market launches are imminent. Thanks to our trading business, we sometimes also have access to materials that are no longer available through the usual channels.

Instruments and implants

Inserts

Depending on the application or operation process/system, both plastics and metals are used for inserts. If metals are used, then suitable stainless steels are applied. Following production, the parts run through a range of surface treatments to achieve the ideal finish.

Handles

For medical equipment.

Implants

Spinal implants made from PEEK are processed dry to minimise the risk of contamination. X-ray transparent implants contain tantalum markers for monitoring their position.

Spot film devices

Spot film devices are usually used when inserting bone plates. These spot film devices are high-precision instruments that require a maximum degree of accuracy, strength and stability, particularly because they are used multiple times and therefore require repeat sterilisation (and as a result are frequently subject to high temperatures). Further criteria include biocompatibility, X-ray transparency and easy handling for the surgeon. In the majority of cases, a material consisting of PEEK and a carbon fibre mesh is used for these devices.